frequently asked questions
The amount of surface area that a diamond cup wheel can grind depends on various factors, such as the size and quality of the cup wheel, the hardness of the material being ground, the pressure applied, and the speed of rotation.
In general, diamond cup wheels are designed to be highly efficient and durable grinding tools that can grind a large surface area of hard materials, such as concrete, stone, and ceramics.
However, the exact amount of surface area that can be ground by a diamond cup wheel can vary widely depending on the specific conditions of the grinding process.
Additionally, it is important to follow proper safety procedures and use appropriate protective equipment when using diamond cup wheels for grinding.
Vacuum brazing and electroplating are two different processes used in the manufacturing and surface treatment of metals. Here are the differences between the two:
- Process: Vacuum brazing is a high-temperature process where metal pieces are joined together using a brazing filler metal that melts and flows between the pieces to form a strong, permanent bond. Electroplating, on the other hand, is an electrochemical process where a metal coating is applied to the surface of a substrate using an electric current.
- Materials: Vacuum brazing is typically used to join similar or dissimilar metals, whereas electroplating is typically used to apply a thin coating of a different metal onto a metal substrate.
- Strength: Vacuum brazing produces a strong metallurgical bond between the joined metals, resulting in a joint that is often stronger than the individual pieces themselves. Electroplating, on the other hand, typically does not result in a strong mechanical bond between the coating and the substrate, but rather relies on adhesion and mechanical interlocking.
- Thickness: Vacuum brazing results in a joint with no added thickness, whereas electroplating adds a thin layer of metal to the surface of the substrate.
- Cost: Vacuum brazing is generally more expensive than electroplating, due to the high temperatures and specialized equipment required for the process.
Overall, vacuum brazing and electroplating are two different processes used for different applications. Vacuum brazing is used for joining metals, while electroplating is used for surface treatment and coating.
In diamond products, grit refers to the size of the abrasive particles used in the manufacturing of the diamond tool.
Diamond grit is made up of tiny diamond particles that are adhered to a substrate, such as metal, resin, or ceramic.
The grit size is determined by the size of the diamond particles used in the manufacturing process.
Diamond grit is measured in microns or mesh sizes.
The higher the mesh number, the smaller the particle size.
For example, a diamond tool with 60 grit will have larger diamond particles than a tool with 120 grit.
Coarse grit is used for aggressive grinding and shaping, while finer grits are used for finishing and polishing.
Diamond grit is an important factor in determining the cutting speed, surface finish quality, and lifespan of diamond tools.
The specific grit size required for a particular application will depend on the material being worked on and the level of finish required.
There are many high-quality diamond blades available on the market, and the best one for you will depend on your specific needs and the type of cutting you need to do. Here are some factors to consider when selecting a diamond blade:
- Blade Type: There are different types of diamond blades available such as segmented, continuous rim, turbo, and undercut protection. The type of blade you select will depend on the type of material you need to cut and the desired finish.
- Quality: The quality of a diamond blade is directly proportional to its performance and life. Higher-quality blades tend to have a higher concentration of diamonds and use better quality metals for the blade.
- Size: Ensure you select the blade with the appropriate size for your saw or cutter.
- Brand: Choose a reputable brand with a proven track record of producing high-quality diamond blades.
Ultimately, the best diamond blade for you will depend on your specific needs and the material you need to cut. It’s always a good idea to consult with a professional or knowledgeable salesperson to help you select the right blade for your job.
High quality blades offer efficient, cost-effective, and profitable jobs vs. cheap blades resulting in additional costs and downtime.
1. Which materials are you cutting?
2. What type of equipment are you using?
3. How deep are you cutting?
4. Are you cutting dry or wet?
5. Do you want more life or more speed?
Hardness of the bond and the diamond quality used will be determined by the material being cut/chased.
You can determine what is in a slab by observing and looking to see what aggregate is used, or by using a Mohs test. A Mohs test helps identify the hardness of the aggregate, which can help determine what type of aggregate you are up against.
The 3 Main aggregate categories are: (hard, medium or soft)
Corresponding Bonding System Required is thus:-
One of three scales of bond matrix hardness, namely;